Senior Automation Engineer

Position Overview

Sterling Engineering is seeking a Senior Automation Engineer to join a growing team focused on designing and implementing advanced automation solutions within a medical device manufacturing environment.

In this lead-level role, you will be responsible for the design, development, and deployment of custom automation equipment and tooling, supporting high-speed, high-precision production processes. You’ll work cross-functionally with engineering, operations, and leadership teams while contributing at both a hands-on and strategic level.

Key Responsibilities

• Lead the design and implementation of custom automation equipment for manufacturing operations
• Develop project specifications based on product design, customer requirements, and performance standards
• Ensure alignment with all applicable regulatory and quality requirements
• Collaborate with cross-functional teams to design, layout, and detail components for new and existing equipment
• Troubleshoot and debug interactions between mechanical, electrical, and software systems
• Design mechanical fixtures, adapters, and custom tooling, including robot end-of-arm tooling (EOAT)
• Perform testing, evaluation, and iteration of equipment to ensure reliability and performance
• Create and maintain technical documentation, including BOMs, installation drawings, and reports
• Support equipment deployment at customer sites and gather system requirements
• Participate in project reviews, status meetings, and acceptance testing
• Manage multiple projects simultaneously, prioritizing based on timelines and business needs

Required Qualifications

• Bachelor’s degree in Mechanical Engineering or a related field
• 8+ years of experience in automation engineering or similar roles, preferably within:
  • Medical device
  • Automation machinery / equipment manufacturing
  • Systems integration
  • Highly regulated industries (pharma, aerospace, automotive, food & beverage)
• Experience in a lead or senior-level engineering role
• Proficiency with at least one CAD platform: SolidWorks, Creo, or AutoCAD
• Experience designing custom automation equipment and tooling
• Strong understanding of mechanical engineering principles, materials, and structural design
• Proven ability to solve complex technical problems and work in a fast-paced environment

Preferred Qualifications

• Experience in medical device or disposable product manufacturing
• Background in fluid filling or drug handling automation
• Experience with high-speed, high-precision automation systems
• Familiarity with extruded aluminum structural design
• Experience designing and producing 3D-printed components

Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.