Senior Technical Lead - Embedded Systems
HCLTech
About the role
Job Summary
We are seeking a skilled Fusion 360 CAD Modeler to translate early test concepts into production-ready test fixtures and scalable test systems. This role partners closely with engineering project leads and test owners to refine requirements, explore design options, and deliver manufacturable, cost-effective fixture solutions. The ideal candidate combines strong mechanical design skills with hands-on assembly experience and a practical understanding of test system scalability.
Key Responsibilities
Concept Development & Requirements Refinement
- Partner with engineering project leads to take high-level test concepts and evolve them into clear, actionable design requirements
- Actively question, refine, and improve requirements to ensure feasibility, manufacturability, and cost effectiveness
- Identify ambiguities and drive resolution early to reduce downstream rework
Mechanical Design & Modeling
- Create detailed 3D CAD models using Autodesk Fusion 360 for test fixtures and supporting hardware
- Develop and present multiple design options where appropriate, clearly calling out trade-offs related to cost, complexity, durability, and scalability
- Ensure designs align with test intent, lab constraints, and long-term maintenance needs
Bill of Materials & Budgeting
- Generate detailed Bills of Materials (BOMs) for fixtures and test systems
- Develop cost estimates and budgets to support build decisions and scaling plans
- Evaluate components and materials for availability, lead time, and cost stability
Build, Assembly & Scale-Up
- Assemble prototype and production fixtures, validating mechanical fit and functionality
- Iterate designs based on hands-on build and test feedback
- Support scaling of fixture designs from single prototypes to multi-station or high-volume test environments
- Document assembly procedures and recommended build practices
Cross-Functional Collaboration
- Collaborate with test engineers, validation teams, and lab operations to ensure fixtures meet test coverage and reliability needs
- Support transitions from prototype to production test systems
- Contribute to design reviews and provide clear technical rationale for design decisions
Required Qualifications
- Proven experience using Autodesk Fusion 360 for mechanical design and 3D modeling
- Strong foundation in mechanical design principles, tolerancing, and manufacturability
- Experience creating BOMs and cost estimates for mechanical assemblies
- Hands-on experience assembling mechanical fixtures or test equipment
- Ability to translate abstract concepts into practical, buildable solutions
- Strong communication skills and comfort working directly with engineering leads
Preferred Qualifications
- Experience designing test fixtures or lab automation equipment
- Familiarity with scaling test systems across multiple stations or labs
- Exposure to rapid prototyping techniques (e.g., 3D printing, quick-turn machining)
What Success Looks Like
- Test concepts are rapidly converted into reliable, production-ready fixtures
- Design trade-offs are clearly communicated and well understood by stakeholders
- Fixtures are cost-effective, easy to assemble, and scalable across labs
- Test systems are robust, repeatable, and support long-term validation needs
Compensation and Benefits
A candidate's pay within the range will depend on their skills, experience, education, and other factors permitted by law. This role may also be eligible for performance-based bonuses subject to company policies. In addition, this role is eligible for the following benefits subject to company policies: medical, dental, vision, pharmacy, life, accidental death & dismemberment, and disability insurance; employee assistance program; 401(k) retirement plan; 10 days of paid time off per year (some positions are eligible for need-based leave with no designated number of leave days per year); and 10 paid holidays per year.
Skills
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