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Senior Engineer – Process Planning

Lucas TVS

Chennai · On-site Full-time Senior Today

About the role

Senior Manufacturing Engineer – Process Planning

Work Location

  • Chennai

Industry

  • Automotive Industry

Working Days

  • 6 days in a week

Qualification

  • Bachelor’s degree in Mechanical Engineering.

Experience Preferred

  • 5 - 9 years of experience in process planning, plant setup, or manufacturing engineering.

Roles & Responsibilities

  • Plan, organize, and coordinate installation and commissioning of plant machinery and equipment.
  • Lead New Product Introduction (NPI) studies using DFM/DFA principles.
  • Drive APQP activities to support successful product launches.
  • Oversee tool and fixture design aligned with production needs.
  • Prepare and maintain process documentation: flow charts, QCPC, PFMEA (AIAG & VDA).
  • Optimize plant layout, machine utilization, and workflow strategies.
  • Collaborate with vendors, suppliers, and internal teams for equipment procurement and validation.
  • Troubleshoot process, machinery, and layout issues.
  • Mentor junior engineers on best practices in process planning and plant setup.
  • Ensure compliance with safety, quality, and regulatory standards.

Preferred Skills

  • Experience in Motor Assembly, BLDC, Induction Motor – Stator Winding.
  • Proficiency in CAD and process simulation tools.

Application

Requirements

  • Experience in process planning, plant setup, or manufacturing engineering.

Responsibilities

  • Plan, organize, and coordinate installation and commissioning of plant machinery and equipment.
  • Lead New Product Introduction (NPI) studies using DFM/DFA principles.
  • Drive APQP activities to support successful product launches.
  • Oversee tool and fixture design aligned with production needs.
  • Prepare and maintain process documentation: flow charts, QCPC, PFMEA (AIAG & VDA).
  • Optimize plant layout, machine utilization, and workflow strategies.
  • Collaborate with vendors, suppliers, and internal teams for equipment procurement and validation.
  • Troubleshoot process, machinery, and layout issues.
  • Mentor junior engineers on best practices in process planning and plant setup.
  • Ensure compliance with safety, quality, and regulatory standards.

Skills

APQPBLDCCADDFM/DFAFMEAInduction MotorNPIPFMEAStator Winding

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