Senior engineering manager(smt

Role Purpose To lead Process Engineering and Equipment Maintenance across SMT (Surface Mount Technology) and FATP (Final Assembly, Test & Pack) operations. The role focuses on ensuring process adherence, equipment reliability, high productivity, and continuous improvement in a high-volume EMS manufacturing environment. Key Responsibilities 1. SMT Process Engineering Define, implement, and optimize SMT processes (solder paste printing, pick & place, reflow, AOI) Drive first-pass yield improvement , defect reduction, and process capability Implement SPC, PFMEA, DOE for process control and improvement Ensure line balancing, cycle time optimization, and capacity planning Lead troubleshooting of SMT defects (tombstoning, bridging, solder issues, etc.) 2. FATP Operations Management Oversee Final Assembly, Testing & Packaging operations Ensure smooth integration of PCBs into final products Drive functional testing, calibration, burn-in, and quality validation Improve assembly efficiency, reduce rework, and enhance product reliability Ensure adherence to customer specifications and compliance standards 3. Equipment Maintenance & Reliability Ensure high uptime of SMT lines and FATP equipment Implement Preventive & Predictive Maintenance (PM/PDM) systems Manage installation, commissioning, and upgrades of machines Collaborate with OEMs/vendors for troubleshooting and enhancements Ensure compliance with safety and regulatory standards 4. New Product Introduction (NPI) Lead engineering readiness for new product launches Drive process validation, pilot runs, and line qualification Work closely with design, quality, and production teams for smooth ramp-up 5. Cross-Functional Collaboration Partner with Production, Quality, Supply Chain, and R&D Drive adherence to defined processes and quality standards Influence stakeholders for productivity and process improvements 6. Team Leadership & Development Lead and mentor SMT and FATP engineering teams Build technical capability in advanced manufacturing & automation Drive performance management and skill development initiatives 7. Data-Driven Improvement Monitor KPIs using data analytics and ERP systems (SAP preferred) Analyze yield, downtime, defects, and throughput Present insights and action plans to senior leadership 8. Documentation & Compliance Maintain SOPs, work instructions, and engineering change management Ensure compliance with ISO 9001, ISO 14001, TPM standards 9. Cost & Efficiency Optimization Drive cost reduction through process improvements and waste elimination Improve cycle time, OEE, and overall productivity Manage engineering budgets and resource allocation Qualifications B. E./B. Tech in Mechanical / Electrical / Electronics Master’s in Engineering / Operations Management (preferred) Experience 15–20 years in EMS / electronics manufacturing Mandatory hands-on experience in SMT & FATP operations Exposure to high-volume, automated manufacturing environments Skills & Competencies Strong expertise in SMT processes & FATP operations Knowledge of automation, robotics, and Industry 4.0 practices Hands-on with SPC, PFMEA, DOE, root cause analysis tools Strong problem-solving and analytical skills ERP knowledge (SAP preferred ) Leadership, stakeholder management, and communication skills Certifications (Preferred) Lean Six Sigma (Green/Black Belt) TPM Certification ISO 9001 / ISO 14001 Key Performance Indicators (KPIs) SMT & FATP equipment uptime (OEE) First Pass Yield (FPY) & defect reduction Cycle time and throughput improvement NPI success and ramp-up efficiency Compliance & audit performance Team productivity and retention Note Role excludes Industrial Engineering Strong preference for candidates with end-to-end EMS exposure (SMT to FATP)